Lamination
Sustainable Lamination: Eco Solventless Solutions
An overview of solventless lamination benefits and case examples.
What is solventless lamination?
Lamination bonds two or more webs — for example a printed film to a sealant film or foil — to build the barrier and strength a package needs. In solventless lamination the adhesive is applied without solvent, so there is nothing to evaporate before the webs are combined.
Solventless vs solvent-based lamination
| Aspect | Solventless | Solvent-based (dry) |
|---|---|---|
| Solvent in adhesive | No | Yes |
| Drying tunnel | Not required | Required |
| VOC emissions | None from the adhesive | Must be managed |
| Floor space | Lower | Higher |
| Typical strengths | Lower running cost, cleaner process | Broad adhesive choice for demanding structures |
- from solvent-free adhesive
- No VOC
- from solvent handling
- No fire hazard
- energy and floor space
- Lower
When to choose which
Solventless suits
- High-volume food and FMCG laminates
- Plants targeting lower emissions
- Lines where floor space is limited
Consider solvent-based for
- Some high-performance or retort structures
- Specific adhesive systems specified by the brand owner
- Applications needing special coatings
Frequently asked questions
Is solventless lamination suitable for food packaging?
It is widely used for food packaging laminates. Adhesive selection and curing must meet the food-contact requirements of the application.
Do solventless laminates need curing time?
Yes. Laminates are typically cured before slitting and pouch making; the time depends on the adhesive system.
Can I run both processes?
Many converters run both: solventless for high-volume standard structures and solvent-based lamination for specialised ones.
Lamination machines
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MC Solvent less-200
Eco Solventless Machine
MC Solvent less-200 - Environmentally friendly lamination machine with shaftless unwinder/rewinder. High precision measuring steel rollers, three rollers for glue transfer, independent rubber roller loading.
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MC Solvent less-350
Solventless Lamination Machine
MC Solvent less-350 - Premium solventless lamination machine with shaftless unwinder/rewinder. High precision measuring steel rollers, double nip for lamination, roller heating systems, servo motors.
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Dry Lamination Machine
The Dry Lamination Machine is designed for high-performance lamination of flexible packaging materials using solvent-based adhesives. It ensures excellent bond strength, high production speed, and consistent coating quality.
