Shaftless Rotogravure Printing MachineManufacturer for High-Speed Flexible Packaging Printing
A Shaftless Rotogravure Printing Machine is an advanced web-fed printing system designed for high-quality, consistent, and multi-colour printing on flexible packaging and other printable substrates. It uses modern shaftless technology to provide precise control of printing operations, making it suitable for applications where print accuracy, productivity, and repeatability are important.
Shaftless Technology Independent Servo Drive System Automatic Registration Control Web Tension Control PLC Control System Video Inspection System Energy Saving System Shaftless Technology Independent Servo Drive System Automatic Registration Control Web Tension Control PLC Control System Video Inspection System Energy Saving System
01Product Overview
Machine Capabilities
Mamta Converting’s Rotogravure Printing Machine is designed for flexible packaging applications across industries such as food packaging, FMCG, pharmaceuticals, personal care, and industrial packaging. It can be configured for different web widths and multi-colour requirements, with the Smart Print 250 supporting web widths from 300 mm to 1300 mm and 1 to 12 colours.
The machine is suitable for printing on flexible packaging materials such as plastic films and other compatible web substrates. Its key advantages include precise colour registration, reliable operation, high-speed production, reduced setup requirements, and improved printing consistency. For demanding packaging applications, a Multi Colour Rotogravure Printing Machine can help manufacturers achieve attractive, repeatable, and high-quality prints. Mamta Converting combines robust machine construction, engineering expertise, and practical automation solutions to deliver dependable rotogravure printing equipment tailored to modern converting requirements.
02Quick Technical Highlights
Built for High-Speed Production
Designed for high-speed, precise, and consistent flexible packaging production, this Automatic Rotogravure Printing Machine delivers reliable multi-colour printing performance.
Explore key technical specifications, automation features, and production capabilities designed to meet demanding modern printing requirements.
Speed
Up to 250 m/min*
Web Width
300–1300 mm
Number of Colors
1 to 12 Colors
Servo Technology
Independent servo drive system
Automatic Registration
Automatic registration control
Shaftless Design
Shaftless unwind & rewind system
PLC Control
PLC-based control with HMI
Energy Efficient
Energy saving system
Export Ready
Manufacturer, supplier & exporter
03MACHINE Features
Advanced Printing Features & Capabilities
14 features
01Independent Servo Drive System
Provides precise and independent control of each printing unit for accurate synchronization and stable high-speed operation. It improves print quality, reduces mechanical losses, and supports faster job changes. This system is ideal for Packaging Film Printing and demanding roll-to-roll applications.
02Shaftless Unwind System
Enables quick and convenient loading of printing rolls without conventional shafts. It reduces setup time and operator effort while providing stable material feeding. The system is suitable for flexible films, laminated substrates, and other Packaging Converting Machinery applications.
03Shaftless Rewind System
Provides controlled and consistent winding of printed material for high-quality finished rolls. It supports faster roll changes, reduces handling effort, and helps prevent uneven winding. This makes it suitable for continuous Roll to Roll Rotogravure Printing Machine operations.
04Auto Tension Control
Maintains consistent substrate tension throughout the printing process for stable web movement and accurate registration. Web Tension Control helps reduce wrinkles, material deformation, and printing variations, making it valuable for high-speed Film Printing Machine applications.
05Pneumatic Impression Roller
Maintains controlled pressure between the printing cylinder and substrate for consistent ink transfer. Adjustable pneumatic pressure helps improve print quality, reduce substrate damage, and maintain stable production across different film and packaging materials.
06Doctor Blade System
Precisely removes excess ink from the gravure cylinder while allowing ink from engraved cells to transfer onto the substrate. It helps achieve uniform ink coverage, sharp print quality, and consistent colour density during long Gravure Printing Machine production runs.
07Advanced Drying System
Efficiently removes solvent or moisture between printing stations to maintain print quality at high speeds. Proper drying reduces smudging, blocking, and solvent retention while supporting consistent multi-colour Packaging Film Printing and faster production.
08Automatic Registration Control
Continuously monitors and corrects colour-to-colour registration during printing. Automatic Registration Control reduces registration errors, material wastage, and manual adjustments while maintaining accurate multi-colour printing at high production speeds.
09HMI Touch Screen
Provides an easy-to-use interface for monitoring and controlling important machine parameters. Operators can adjust speed, tension, temperature, registration, and other settings quickly, improving productivity and simplifying operation of the Servo Rotogravure Printing Machine.
10PLC Control System
Coordinates major machine functions for reliable and synchronized operation. The PLC manages servo drives, tension control, drying, registration, and other automated functions, providing efficient control and easier troubleshooting for modern Gravure Printing Machine applications.
11Automatic Web Guide System
Maintains accurate lateral alignment of the substrate throughout the printing process. It works with Web Tension Control to reduce web movement, improve print positioning, and minimize material wastage during high-speed roll-to-roll production.
12Ink Circulation System
Provides continuous and consistent ink supply to the printing unit while helping prevent ink settling. It supports uniform colour density, stable ink transfer, and reliable print quality during long-duration Packaging Film Printing operations.
13Video Inspection System
Enables real-time monitoring of printed material to identify registration errors, streaks, colour variations, and other defects. Early detection helps reduce wastage and maintain consistent quality throughout high-speed Gravure Printing Machine production.
14Energy Saving System
Optimizes the operation of servo drives, drying systems, heating, and auxiliary equipment to improve energy efficiency. Reduced energy consumption can lower operating costs while supporting sustainable and efficient production in modern Packaging Converting Machinery.
HOW IT Works
From Prepress to Printing
The Shaft Less Rotogravure Printing Machine uses advanced electronic synchronization and precision web handling to deliver consistent, high-quality printing for flexible packaging applications.
01
Working Principle
The machine transfers ink from engraved cylinders onto the moving substrate, with electronically synchronized printing units ensuring accurate multi-colour registration.
02
Printing Process
Each printing unit applies a specific colour sequentially, producing sharp graphics, consistent colour density, and high-quality packaging prints.
03
Web Handling
Advanced Web Tension Control maintains stable web movement throughout the printing process, helping reduce wrinkles, stretching, and registration errors.
04
Ink Transfer
Engraved cylinders pick up controlled quantities of ink, while the doctor blade removes excess ink before precise transfer onto the substrate.
05
Drying
Efficient drying systems rapidly dry each printed colour before the web reaches the next printing unit, supporting high-speed and continuous production.
06
Rewinding
The finished printed web is rewound into uniform rolls with controlled tension, making it ready for slitting, lamination, pouch making, or other converting processes.
07
Electronic Synchronization
The Electronic Line Shaft System synchronizes individual printing units electronically, enabling precise speed control, registration accuracy, and smooth operation.
08
High-Speed Performance
This High Speed Shaftless Rotogravure Printing Machine combines accurate registration, stable web handling, efficient drying, and reliable rewinding for demanding flexible packaging production.
04Working Process
Shaftless Rotogravure Printing Machine — working process flow from raw material roll to finished roll.
PLC-based machine control with HMI; automatic tension and registration control*
Construction & Utilities
Machine Construction
Heavy-duty frame structure
Gear System
Spiral bevel gear arrangement
Roller System
Dynamically balanced idler rollers
Power Consumption
Application and machine configuration dependent*
Air Requirement
Compressed air requirement to be confirmed as per configuration*
Electrical Supply
3 Phase, 415 V, 50 Hz*
* Specifications marked with an asterisk depend on the final machine configuration and application. Please contact our technical team to confirm values for your requirement.
Supported Materials
Compatible Printing Materials
The Shaftless Rotogravure Printing Machine is designed for high-quality printing on a wide range of flexible packaging substrates. Its precise electronic drive system, accurate registration control, and consistent ink transfer make it suitable for High Precision Printing and Multi Colour Printing Press applications across films, foils, papers, and laminated structures.
Printing Material
Key Properties
Why Suitable for Rotogravure Printing
Typical Applications
BOPP
Key PropertiesClarity, stiffness, and moisture resistance
Why Suitable for Rotogravure PrintingExcellent printability and colour reproduction
Key PropertiesCombined barrier, strength, and sealing properties
Why Suitable for Rotogravure PrintingHigh registration accuracy for flexible packaging structures
Typical ApplicationsPouches, snacks, retort, pet food, pharma
Industries We Serve
Applications Across Industries
Our shaftless rotogravure printing machines deliver high-quality, precise, and consistent printing for diverse packaging and industrial applications. They are suitable for businesses requiring reliable multi-color printing, fast production, and excellent print registration.
Flexible Packaging
Food Packaging
Pharmaceutical Packaging
Cosmetic Packaging
Beverage Packaging
Chemical Packaging
Agriculture
Household Products
Pet Food
Next Step
Ready to Upgrade Your Gravure Printing Production?
Choose a Shaftless Rotogravure Printing Machine engineered for high-quality, precise, and efficient flexible packaging printing. Get expert guidance from Mamta’s team to select the right machine configuration for your substrate, printing width, colours, speed, and production requirements.
Our shaftless rotogravure printing machines are designed for high-quality, consistent printing on flexible packaging films and substrates used across food, FMCG, pharmaceutical, and industrial packaging applications.
Snack Packaging
High-quality rotogravure printing for snack packets, chips, namkeen and other food packaging films, with sharp graphics and consistent colour reproduction.
Stand-Up Pouches
Suitable for printing flexible films used in stand-up pouches for food, beverages, personal care and household products.
Labels
Provides precise, high-resolution printing for packaging labels where brand graphics, product information, and colour consistency are important.
Shrink Sleeves
Used for printing shrink-sleeve films with detailed graphics, vibrant colours, and accurate registration for 360° product decoration.
Laminate Films
Designed for printing films used in laminated packaging structures, supporting high-quality graphics before the printed film undergoes lamination.
Frozen Food Packaging
Suitable for printing packaging films and pouches used for frozen vegetables, ready-to-eat foods, meat products, and other frozen food applications.
Milk Packaging
Supports high-speed printing of flexible films used for milk and dairy-product packaging, where consistent colour and print quality are essential.
FMCG Packaging
Used for flexible packaging applications across personal care, home care, food, beverage, and other fast-moving consumer goods.
Pharmaceutical Packaging
Suitable for printing flexible packaging materials used in pharmaceutical and healthcare products, including sachets, pouches and other printed packaging formats.
07SHAFTLESS VS CONVENTIONAL
Shaftless Rotogravure : Better Performance
A shaftless rotogravure printing machine replaces the conventional mechanical line-shaft transmission with electronically synchronized, independently controlled servo drives. This provides greater control over individual printing units and can improve registration stability, setup flexibility, and overall production efficiency.
For flexible packaging converters looking for a modern Roll to Roll Printing Machine, shaftless technology offers several operational advantages over traditional mechanically driven rotogravure presses.
Parameter
Traditional Rotogravure Machine
Shaftless Rotogravure Machine
Changeover Time
Traditional Rotogravure MachineMechanical adjustments and synchronization can make job changeovers more time-consuming.
Shaftless Rotogravure MachineIndependent servo-driven units simplify adjustments and help achieve faster job setup and changeover.
Maintenance
Traditional Rotogravure MachineMechanical shafts, gears, couplings, and transmission components require periodic inspection and maintenance.
Traditional Rotogravure MachineMechanical adjustments, wear, and transmission-related issues can contribute to production interruptions.
Shaftless Rotogravure MachineElectronic drive control and reduced mechanical complexity can help minimize unplanned downtime.
Registration
Traditional Rotogravure MachineRegistration depends heavily on mechanical synchronization and operator adjustments.
Shaftless Rotogravure MachineElectronic synchronization provides finer control of individual printing units for more consistent colour-to-colour registration.
Waste
Traditional Rotogravure MachineMore substrate may be consumed during startup, registration correction, and changeover.
Shaftless Rotogravure MachineFaster electronic adjustment and improved registration control can help reduce startup and changeover waste.
Production
Traditional Rotogravure MachineSuitable for high-volume production but offers less flexibility in individual unit control.
Shaftless Rotogravure MachineIndependent servo control supports stable, high-speed production and greater process flexibility.
Automation
Traditional Rotogravure MachineAutomation can be integrated, but mechanical transmission limits flexibility in some operations.
Shaftless Rotogravure MachineServo drives, electronic controls, and automated registration systems provide a stronger platform for advanced automation.
Productivity
Traditional Rotogravure MachineProductivity can be affected by longer setup times, mechanical adjustments, and maintenance requirements.
Shaftless Rotogravure MachineFaster setup, precise control, and reduced downtime can improve machine utilization and overall productivity.
Global Presence
Engineering Converting Solutions for Manufacturers Worldwide
From our manufacturing base in India to customers across the globe, Mamta Converting delivers advanced converting machinery built for diverse production requirements. With installations across 25+ countries, our team combines engineering expertise, international quality standards, and responsive after-sales support to help manufacturers achieve reliable performance wherever they operate.
Countries
25+
Clients
500+
Years of Industry Expertise
20+
Manufacturing base — India
Technical Assistance
Global Support for Rotogravure Printing Machines
Mamta Converting is a trusted Rotogravure Printing Machine Manufacturer, Supplier, and Exporter, supplying reliable printing solutions to customers across international markets.
Standards
Machines are manufactured with a focus on quality, safety, reliable components, consistent printing performance, and customer-specific production requirements.
Installation Support
Technical assistance is provided for machine installation, commissioning, setup, and initial production trials to ensure smooth operation.
Training
Operators receive guidance on machine operation, printing settings, safety, routine maintenance, and basic troubleshooting.
After-Sales Service
Mamta Converting provides ongoing technical assistance to help customers maintain machine performance and minimize production downtime.
Remote Support
International customers can receive remote technical guidance for troubleshooting, machine settings, and operational issues.
Spare Parts
Genuine and suitable spare parts support is available to help maintain machine reliability and long-term performance.
With comprehensive export, installation, training, service, and spare-parts support, Mamta Converting delivers dependable solutions for customers looking for the Best Rotogravure Printing Machine.
Why Mamta
What Sets Mamta Converting Apart?
Experience
With extensive industry experience, Mamta Converting understands the evolving requirements of the flexible packaging and printing industries, delivering reliable rotogravure solutions.
Advanced Manufacturing
As a trusted Rotogravure Printing Machine Ahmedabad manufacturer, Mamta Converting combines modern engineering, precision manufacturing, and advanced technology for consistent machine performance.
Customization
Machines can be customized according to substrate, production capacity, printing requirements, and plant configuration, including solutions for PET Film Gravure Printing Machine applications.
Quality
Every component and manufacturing process is selected with a focus on durability, printing accuracy, operational efficiency, and long-term machine reliability.
Testing
Each machine undergoes systematic testing and performance checks before dispatch to ensure smooth operation, consistent printing quality, and dependable production.
Worldwide Installation
Mamta Converting supports customers across international markets with professional installation and commissioning of gravure printing machinery.
Dedicated Support Team
Our experienced support team provides technical assistance, troubleshooting, maintenance guidance, and after-sales support to help customers maintain uninterrupted production.
Industry-Focused Solutions
From Gravure Printing Machine Gujarat requirements to specialized PET film and flexible packaging applications, Mamta Converting delivers practical solutions designed around customer production needs.
Machine Gallery
A Closer Look at Our Advanced Machines
Shaft Less Rotogravure Printing Machine
Shafted Rotogravure Printing Machine
Shaft Less Rotogravure with Auto Turret & Auto Splicing
FAQ
Frequently Asked Questions
1. What is a Shaftless Rotogravure Printing Machine?
A Shaftless Rotogravure Printing Machine uses electronically controlled drives for precise synchronization of printing units, helping achieve accurate registration, efficient operation, and quick job changeovers.
2. What materials can be printed using a Rotogravure Printing Machine for Plastic Film?
A Rotogravure Printing Machine for Plastic Film is suitable for substrates such as BOPP, PET, PE, PVC, paper, and other flexible packaging films, depending on the machine configuration.
3. Is this machine suitable for BOPP and PET film printing?
Yes, a BOPP Rotogravure Printing Machine and a PET Film Gravure Printing Machine are designed for high-quality printing on flexible films used in packaging, labels, laminates, and other applications.
4. How many colours can be printed with a Multi Colour Gravure Printing Machine?
A Multi Colour Gravure Printing Machine can be configured with multiple printing units according to production requirements, enabling high-quality multicolour designs with consistent registration.
5. What factors affect the Shaftless Rotogravure Printing Machine Price?
The Shaftless Rotogravure Printing Machine Price depends on factors such as printing width, number of colours, machine speed, automation level, drying system, substrate requirements, and optional features.
6. Why choose Mamta as a Rotogravure Printing Machine Manufacturer in India?
Mamta is an experienced Rotogravure Printing Machine Manufacturer in India, offering shaftless gravure printing solutions designed for flexible packaging applications with technical support and customized configurations.
08Request a Quote
Request a Customized Machine Quote
Looking for the right shaftless rotogravure printing machine for your production requirements? Share your specifications and application needs with us. Our technical team will recommend the right machine configuration and get in touch with you.
