Up to 250 m/min*
Rotogravure Printing · Auto Turret & Auto Splicing
Mamta Converting’s Shaft Less Rotogravure with Auto Turret & Auto Splicing is designed for high-productivity flexible packaging applications where continuous production, accurate registration and reduced material wastage are critical. The machine combines shaftless rotogravure printing technology, automatic turret roll change and automatic web splicing to minimize downtime during roll changes and maintain consistent printing performance.
Mamta Converting combines manufacturing expertise, application-focused engineering and flexible packaging machinery knowledge to deliver rotogravure printing solutions for converters in India and international markets.
View SpecificationsQuick Technical Highlights
Advanced shaftless rotogravure technology engineered for high-speed, precise, and efficient flexible packaging production. Featuring servo technology, automatic registration, PLC control, Auto Turret & Auto Splicing, and energy-efficient operation for reliable global performance.
Designed for efficient, high-productivity rotogravure printing.
Supports 300 mm to 1300 mm web widths.
Servo-driven technology for precise motion control and consistent printing performance.
Advanced registration control for accurate colour-to-colour alignment.
Shaftless cylinder drive for faster setup, flexibility and simplified operation.
PLC-based automation for reliable machine control and easy operation.
Optimized drive and automation systems help reduce energy consumption and operating costs.
Robust industrial construction and automation designed to meet the requirements of packaging converters across global markets.
Equipped with Auto Turret and Auto Splicing for faster roll changes and reduced production downtime.
Available in 1 to 12 colours for versatile flexible packaging applications.
Advanced Machine Features
Advanced shaftless technology with electronically synchronized drives provides precise control of individual printing units. It supports accurate colour registration, smooth operation, and greater flexibility during production.
The automatic turret system enables faster roll handling and changeover, helping reduce manual intervention and production downtime. It is designed for efficient and continuous roll-to-roll packaging production.
The automatic splicing system allows quick and efficient joining of new material rolls with minimal production interruption. It helps improve machine productivity while reducing material waste during roll changes.
Independent servo drives provide precise control of each printing unit for stable synchronization and consistent printing performance. The system supports accurate registration and efficient high-speed operation.
The automatic web tension control system maintains stable substrate tension throughout the printing process. It helps minimize wrinkles, web movement, and registration variations during high-speed printing.
The automatic registration system continuously monitors colour-to-colour alignment and makes necessary corrections during production. This helps maintain consistent print quality and reduce registration-related waste.
The oscillating doctor blade system provides uniform removal of excess ink from the gravure cylinder. It supports consistent ink transfer, sharp print quality, and uniform colour density.
The pneumatic impression roller maintains controlled and consistent pressure between the printing cylinder and substrate. This helps achieve stable ink transfer and reliable print quality across different flexible packaging materials.
An efficient hot-air drying system helps remove solvent or moisture between printing stations. It supports high-speed multi-colour printing while helping prevent smudging, blocking, and solvent retention.
The PLC-based control system with a user-friendly HMI provides centralized monitoring and operation of key machine functions. Operators can conveniently manage machine speed, tension, registration, drying, and other parameters.
The automatic web guide system maintains accurate lateral positioning of the substrate throughout the printing process. It improves print alignment and minimizes material wastage during continuous production.
The continuous ink circulation system helps maintain a consistent ink supply to each printing unit. It supports stable ink transfer and uniform colour density during long production runs.
A robust heavy-duty frame provides structural stability during high-speed operation. The rigid construction helps minimize vibration and supports reliable long-term machine performance.
The spiral bevel gear arrangement provides smooth and efficient mechanical transmission where required. It is designed for dependable operation and precise machine movement.
Dynamically balanced idler rollers help ensure smooth web movement and minimize vibration at higher operating speeds. This contributes to stable web handling and consistent printing quality.
Optimized servo drives, drying systems and auxiliary equipment help improve energy efficiency. This can contribute to lower operating costs while maintaining reliable production performance.
The machine can be configured for 1 to 12 colours, making it suitable for a wide range of flexible packaging and multi-colour printing requirements.
With a web width range of 300 mm to 1300 mm, the machine can be configured for different packaging applications and production requirements.
The combination of automatic turret and automatic splicing technology helps simplify roll changes and reduce production interruptions, making the machine suitable for high-productivity packaging operations.
Integrated shaftless drive, tension control, automatic registration, drying and rewinding technologies provide a stable roll-to-roll printing process for demanding flexible packaging applications.
How It Works
The Shaftless Rotogravure Printing Machine combines precise web handling, controlled ink transfer, automatic registration, and efficient drying. Each stage works in synchronization to deliver consistent, high-quality multi-colour printing at high production speeds.
Load the flexible packaging substrate onto the shaftless unwind system for smooth and efficient material feeding.
Automatic tension control keeps the web stable, reducing wrinkles, stretching, and registration variations.
Engraved gravure cylinders transfer controlled amounts of ink onto the moving substrate for sharp, consistent prints.
The doctor blade removes excess ink from the cylinder surface, ensuring uniform ink coverage and colour density.
Each printing unit applies a specific colour sequentially to create detailed, vibrant, and high-quality packaging graphics.
High-efficiency drying systems dry each printed colour before the web moves to the next printing station.
Independent servo drives electronically synchronize printing units for precise registration and stable high-speed operation.
The printed web is rewound into uniform, controlled rolls ready for slitting, lamination, pouch making, or further converting.
Working Process
Technical Specifications
* Specifications marked with an asterisk may vary depending on the final machine configuration, substrate, printing requirements, and application. Please contact our technical team to confirm the exact specifications for your requirement.
Engineered for High-Speed Web Handling
The Shaftless Rotogravure Printing Machine with Auto Turret & Auto Splicing is designed for high-quality printing on a wide range of flexible packaging substrates. Its precise web handling, servo-controlled printing, and automatic tension control make it suitable for films, paper, foil, and laminated structures used across food, FMCG, pharmaceutical, personal care, and industrial packaging.
| Printing Material | Key Properties | Why Suitable for Rotogravure Printing | Typical Applications |
|---|---|---|---|
| BOPP | Key Properties Excellent clarity, high tensile strength, moisture resistance and good dimensional stability. | Why Suitable for Rotogravure Printing Provides a smooth, printable surface that supports sharp graphics, consistent ink transfer and high-quality multi-color printing. | Typical Applications Snack packaging, food packaging, confectionery, FMCG packaging, labels and laminated films. |
| PET | Key Properties High strength, excellent dimensional stability, heat resistance and good barrier performance. | Why Suitable for Rotogravure Printing Maintains dimensional stability during high-speed printing and enables accurate registration for detailed packaging graphics. | Typical Applications Food packaging, beverage packaging, pharmaceutical packaging, retort laminates and industrial packaging. |
| CPP | Key Properties Excellent heat-sealing properties, flexibility, transparency and good moisture resistance. | Why Suitable for Rotogravure Printing Suitable for gravure printing when used as a printable film or as part of a laminated packaging structure. | Typical Applications Food pouches, snack packaging, confectionery packaging and flexible laminates. |
| PE | Key Properties Flexible, lightweight, durable, moisture-resistant and available in different film structures. | Why Suitable for Rotogravure Printing Can be processed using controlled web handling and tension systems for consistent roll-to-roll printing. | Typical Applications FMCG packaging, industrial bags, agricultural packaging, shopping bags and flexible pouches. |
| PVC | Key Properties Flexible, durable and available in transparent or printed film formats. | Why Suitable for Rotogravure Printing Gravure printing can provide detailed graphics and consistent ink coverage on suitable PVC substrates. | Typical Applications Labels, specialty packaging, selected flexible packaging and industrial applications. |
| Nylon | Key Properties High mechanical strength, puncture resistance, toughness and good barrier properties. | Why Suitable for Rotogravure Printing Suitable for demanding packaging structures where accurate printing and reliable web handling are required. | Typical Applications Vacuum packaging, meat packaging, high-barrier laminates and industrial packaging. |
| Paper | Key Properties Printable, versatile and available in various grades, thicknesses and surface finishes. | Why Suitable for Rotogravure Printing Gravure technology provides detailed image reproduction, solid ink coverage and consistent branding on suitable paper substrates. | Typical Applications Paper bags, food packaging, retail packaging, specialty packaging and FMCG applications. |
| Aluminum Foil | Key Properties Excellent barrier against light, oxygen, moisture and external contaminants. | Why Suitable for Rotogravure Printing Controlled web tension and precision printing help process foil for high-quality printed packaging structures. | Typical Applications Pharmaceutical packaging, coffee packaging, food packaging, sachets and high-barrier laminates. |
| Laminates | Key Properties Combine multiple layers to provide improved barrier, strength, sealing and product protection. | Why Suitable for Rotogravure Printing Rotogravure printing delivers high-quality graphics on suitable outer or printable layers before or during the converting process. | Typical Applications Flexible pouches, food packaging, personal care packaging, pharmaceutical packaging and FMCG products. |
The machine’s servo-controlled printing, automatic tension control, precision print registration and automated roll handling help converters achieve consistent printing performance across different compatible substrates. The combination of an Auto Turret Unwinder, automatic web splicing and turret rewinder also supports efficient roll-to-roll production and reduced downtime during roll changes.
Industries We Serve
Our Shaftless Rotogravure Printing Machine is designed to support diverse packaging applications requiring high-quality printing, precision registration and efficient roll-to-roll production.
From flexible food packaging to pharmaceutical, FMCG, personal care and industrial packaging, Mamta Converting provides reliable printing solutions tailored to different substrate and production requirements.
Applications
The Shaftless Rotogravure Printing Machine with Auto Turret & Auto Splicing is designed for high-quality, high-speed printing across a wide range of flexible packaging applications. Its precise web handling, automatic registration and continuous roll-change capabilities make it suitable for demanding production environments.
Designed for printing on compatible laminated film structures with consistent color reproduction and sharp graphics. Precise web handling helps maintain registration throughout high-speed production runs. Ideal for food, FMCG, personal care and other flexible packaging applications.
Provides high-quality gravure printing on suitable paper substrates for attractive and consistent packaging graphics. Controlled ink transfer supports detailed designs, branding and product information. Suitable for paper bags, retail packaging, food packaging and specialty applications.
Delivers consistent, high-quality printing for films and laminates used in food packaging. Accurate registration and controlled web tension support reliable multi-color printing. Suitable for snacks, confectionery, frozen foods, dry foods and other packaged products.
Supports high-quality printing for packaging used for detergents, cleaners and household products. Gravure technology delivers detailed graphics, strong branding and consistent color reproduction. Suitable for flexible films, pouches and compatible laminated packaging structures.
Designed for printing compatible films and packaging materials used in industrial applications. Stable web handling helps maintain print quality across demanding production requirements. Suitable for industrial bags, protective packaging and product-specific flexible packaging.
Provides premium-quality printing for personal care and cosmetic packaging materials. Fine image reproduction helps create attractive packaging with detailed branding and product graphics. Suitable for pouches, laminated films and other compatible flexible packaging structures.
Designed specifically for high-volume flexible packaging production using compatible films, foils and laminates. Servo-controlled printing and automatic tension control support accurate, consistent web handling. Suitable for pouches, sachets, wrappers and a wide range of FMCG packaging formats.
Enables high-speed gravure printing for consumer products requiring attractive and consistent packaging. Automatic roll handling and splicing help improve productivity while reducing production interruptions. Suitable for food, household, personal care and other fast-moving consumer goods packaging.
Advantages
Automated roll handling and continuous production capabilities help increase machine utilization and production output.
Automatic turret unwind, splicing and rewind functions reduce production interruptions associated with manual roll changes.
Automatic splicing, accurate registration and controlled web handling can reduce substrate waste during setup and roll changes.
Servo synchronization and controlled printing parameters help maintain stable print quality during long production runs.
Automatic registration control helps maintain accurate alignment between multiple printing colors.
The turret system allows the next roll to be prepared before the current roll is completed, supporting faster changeovers.
Automated machine functions simplify repetitive production operations and allow operators to focus on monitoring and quality control.
The shaftless electronic drive system provides flexibility for different cylinder combinations, substrates and packaging applications.
The machine is designed for efficient roll-to-roll printing, making it suitable for high-volume flexible packaging production.
Reduced downtime, lower wastage and higher productivity can contribute to a lower cost per printed unit.
Global Supply
Mamta Converting supplies flexible packaging machinery to customers in India and international markets. The company can support converters looking for a Flexible Packaging Machinery Manufacturer in India and an experienced Indian Rotogravure Machine Exporter. Our target international markets include India, Bangladesh, Indonesia, Vietnam, Thailand, Pakistan, UAE, Saudi Arabia, Egypt, Turkey, Malaysia, South Africa.
Global Support
Mamta Converting provides end-to-end support to customers across India and international markets. From installation and commissioning to technical assistance and after-sales service, our team helps keep your rotogravure printing operations running efficiently.
Professional machine installation and commissioning support for international customers.
Expert technical guidance to help resolve machine and production-related requirements.
Quick assistance through remote communication for troubleshooting and operational guidance.
Practical training helps operators understand machine controls, operation and maintenance.
Reliable spare-parts support to help maintain machine performance and minimize downtime.
Dedicated post-installation support focused on long-term machine reliability and productivity.
Why Mamta
Mamta Converting brings experience in manufacturing and supplying machinery for printing and flexible packaging applications.
The company combines mechanical engineering, automation, and machine-building capabilities to develop industrial printing solutions.
Machine configurations can be adapted according to substrate, web width, printing requirements, production capacity, and application.
Critical machine components, automation systems and production assemblies are selected and manufactured with a focus on reliable industrial operation.
Machines are tested before dispatch to verify key operating functions and ensure readiness for installation and commissioning.
Mamta Converting can support customers with installation and commissioning requirements in India and international markets.
Technical assistance is available to help customers with machine operation, troubleshooting, maintenance and production-related requirements.
Choose Mamta Converting for a Rotogravure Printing Solution Designed Around Your Production Needs.
Machine Gallery
FAQ
A Shaftless Rotogravure Machine is a gravure printing press that uses electronically controlled drives instead of a conventional mechanical shaft arrangement for cylinder synchronization. This provides greater flexibility and precise electronic control of the printing units.
An Auto Turret Rotogravure Machine incorporates automated turret systems for unwind and/or rewind operations. The system allows faster roll changes and can reduce production downtime.
Automatic splicing allows a new substrate roll to be joined to the running web with minimal interruption. This helps reduce downtime, material wastage and operator intervention during roll changes.
Depending on the machine configuration, the press can be used for compatible substrates including BOPP, PET, CPP, PE, PVC, Nylon, paper, aluminum foil and laminated films.
Shaftless Unwind & Rewind refers to an unwind and rewind system that does not rely on conventional mechanical shafts in the same way as traditional roll-handling systems. It can provide greater flexibility and efficient roll handling.
An Electronic Line Shaft Rotogravure Machine uses electronic synchronization between machine sections instead of relying on a mechanical line shaft. Servo drives and control systems coordinate the printing and web-handling functions.
A Turret Rewinder allows finished rolls to be changed efficiently and can prepare the next winding position while production continues. This reduces roll-change downtime and supports higher machine utilization.
Yes. The combination of shaftless electronic drives, servo control, automatic registration, turret roll handling and automatic splicing is designed to support high-productivity rotogravure printing applications.
Yes. The machine is designed for compatible flexible packaging substrates and can be configured for applications involving films, foils, paper and laminated structures.
Machine configuration can be developed according to factors such as required web width, printing colors, production speed, substrate, cylinder specifications, automation and roll-handling requirements.
Mamta Converting supplies rotogravure and flexible packaging machinery to customers in India and international markets. Contact the company to discuss your country, application and machine requirements.
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